皮帶秤故障分析及判斷(duan)
1、稱重傳(chuan)感器(qi)(qi)(qi) 稱重傳(chuan)感器(qi)(qi)(qi)常有(you)的(de)有(you)壓(ya)力(li)及拉力(li)兩種形式。 ±Exc為(wei)(wei)(wei)激勵端(duan),此電(dian)(dian)壓(ya)由(you)儀表提供,應為(wei)(wei)(wei)10VDC±5%,±Sen為(wei)(wei)(wei)補償端(duan),此電(dian)(dian)壓(ya)與±Exc一(yi)(yi)致(zhi)。±Sig為(wei)(wei)(wei)信號輸出(chu)端(duan),大(da)(da)小應為(wei)(wei)(wei)0至20mv之間(jian)某一(yi)(yi)值(zhi)。正(zheng)常使用(yong)時,皮(pi)帶空載(zai)時輸出(chu)不超過15mv,并且隨(sui)(sui)著載(zai)荷的(de)增(zeng)加而增(zeng)大(da)(da)。因(yin)此判(pan)斷(duan)(duan)稱重傳(chuan)感器(qi)(qi)(qi)的(de)好壞最(zui)直(zhi)接的(de)方法就是萬用(yong)表的(de)直(zhi)流電(dian)(dian)壓(ya)檔測量(liang),首先保證(zheng)±Exc為(wei)(wei)(wei)10VDC±5%,如無此電(dian)(dian)壓(ya)檢(jian)查儀表;若有(you)多(duo)個(ge)傳(chuan)感器(qi)(qi)(qi),則(ze)拆下信號端(duan),分別測量(liang),保證(zheng)每個(ge)傳(chuan)感器(qi)(qi)(qi)的(de)輸出(chu)均(jun)在0-20mV,且數值(zhi)隨(sui)(sui)載(zai)荷的(de)增(zeng)加而增(zeng)大(da)(da)。 除電(dian)(dian)壓(ya)判(pan)斷(duan)(duan)外,還可以通過測量(liang)輸入輸出(chu)電(dian)(dian)阻來判(pan)斷(duan)(duan),具體方法為(wei)(wei)(wei):±Exc (±Sen)為(wei)(wei)(wei)400Ω±5Ω,±Sig為(wei)(wei)(wei)350Ω±5Ω,且屏蔽(bi)線(xian)與任意一(yi)(yi)端(duan)子(zi)均(jun)大(da)(da)于5000MΩ。
2、 測(ce)(ce)速(su)傳(chuan)(chuan)感器(qi) 測(ce)(ce)速(su)傳(chuan)(chuan)感器(qi)實際上是(shi)一(yi)個(ge)步(bu)進(jin)電(dian)(dian)機(ji)(ji),其輸出(chu)信(xin)號頻率正(zheng)比于輸入軸(zhou)(zhou)的轉數,故(gu)用萬用表(biao)檢查時仍(reng)有(you)兩種(zhong)方法: 測(ce)(ce)量(liang)(liang)電(dian)(dian)阻法:用200Ω的電(dian)(dian)阻檔,測(ce)(ce)電(dian)(dian)阻應為(wei)135Ω±2Ω 測(ce)(ce)量(liang)(liang)電(dian)(dian)壓法:用20VAC檔測(ce)(ce)電(dian)(dian)壓,當(dang)輸送機(ji)(ji)停止(zhi)時電(dian)(dian)壓為(wei)零,當(dang)輸送機(ji)(ji)正(zheng)常運轉時,電(dian)(dian)壓為(wei)3-10VAC中的一(yi)值,速(su)度越大此值越大。日常維護于檢修時應清掃速(su)度傳(chuan)(chuan)感器(qi)于測(ce)(ce)速(su)滾筒之間的連接軸(zhou)(zhou)套(tao),該軸(zhou)(zhou)套(tao)是(shi)通過頂絲把兩個(ge)軸(zhou)(zhou)耦合連接在(zai)一(yi)起(qi),故(gu)頂絲松動或脫落均影響正(zheng)常的測(ce)(ce)速(su),也會造成(cheng)我們所測(ce)(ce)的電(dian)(dian)壓值不準確。
3、儀表(biao) 檢測(ce)各信號的功能,如發(fa)現(xian)(xian)故障(zhang)會隨時顯(xian)(xian)現(xian)(xian)在顯(xian)(xian)示屏上,當故障(zhang)消(xiao)失后,必須對(dui)故障(zhang)顯(xian)(xian)示進(jin)行復位,才能使(shi)儀表(biao)解除(chu)故障(zhang)。儀表(biao)的常(chang)見故障(zhang)有(you)(you):稱重傳感器(qi)(qi)故障(zhang),測(ce)速傳感器(qi)(qi)故障(zhang),除(chu)法錯誤等(deng),如若(ruo)儀表(biao)出(chu)(chu)現(xian)(xian)死機(ji)(這(zhe)是少(shao)有(you)(you)的現(xian)(xian)象,但(dan)有(you)(you)時難免會出(chu)(chu)現(xian)(xian)),則對(dui)儀表(biao)進(jin)行冷起動(dong),使(shi)所有(you)(you)數據恢復到出(chu)(chu)廠設定(ding)數據,需要對(dui)儀表(biao)重新設定(ding)及標定(ding)后才能正(zheng)常(chang)使(shi)用。
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